Widening a Closet Door
In a house that is only 875 square feet, every square inch counts. When I bought the house, I was single, and was able to spread my "stuff" throughout the three bedrooms. Once I became engaged, it became apparent that I needed to use any available space much more efficiently.
The master bedroom has a wall closet about 5 and a half feet wide with a standard depth. Access to this closet was originally through a door that was only 24 inches wide. At least half of the space in the closet was inconvenient, if not impossible, to access. The solution? Widen the doorway and install two 30 inch bi-fold doors to access the entire closet.
After ensuring that I would not be messing with a supporting wall, I went to work inside the closet. The walls were gypsum board and plaster and were up to an inch thick in places so my stud finder was not able to accurately detect the studs. I had to open the wall up to find the studs the old fashioned way. I used a keyhole saw to cut a couple of holes inside the closet.
My stud finder is able to detect electrical current and I was able to determine that no wires were present where I was cutting. Still, I carefully opened up a couple larger holes just to be sure. Once I confirmed that it was safe to do so, I used a reciprocating saw to cut the wall board flush to the studs that were not going to be removed. It was a messy job to say the least.
Once the wall board was removed up to the existing header, it was obvious that the header needed to be removed as well. After the dust cleared, the rough opening was framed by a 2x4 nailed to the ceiling joists which was part of the original header, 2x4s nailed to the floor boards which served as the bottom plates of the wall I was removing, and the 2x4 studs.
As luck would have it, the opening was the exact width that I needed , so there was no need to reconstruct any part of the wall. However, I did need to rebuild the header, and I needed to do something about the voids that were left after I removed the bottom plates from the subfloor.
For the floor, I cut a 1x6 pine board the length of the new opening. I stained the board with the same walnut stain that I used on the bi-fold doors. Using a circular saw set to the depth of the hardwood flooring, I cut out a section to the width of the board. I then simply nailed the new board in place. The contrasting threshold looks terrific and was a lot easier than trying to match the hardwood floor..
Please note that the following method is incorrect. I measured the height of the opening and triple-checked my measurements to determine the size of the header I required to result in a rough opening that was the size required by the new bi-fold doors while accounting for the 1x4 boards that I had selected for the frame.
I built the header as a separate module from the structure and then attached it with many three-inch screws.
Fortunately, the top plate was level, so all I had to do was screw the new header to it. The sides were shimmed to provide a good surface for the screws to go into. A gorilla could swing off of this thing and not pull it down and it is certainly strong enough to support the weight of bi-fold doors.
HOWEVER, this is NOT the proper construction technique. See the box below.
This photo shows the proper structure of a closet door opening. The header should be supported by "jack studs" which are attached directly to the full-size "king studs." In my case, this would have resulted in a narrower opening, and I might have had to down-size the doors, but the structure would have been stronger.
The photo was copied from www.move.com. Complete instructions for framing a new closet can be found at that site.
Before hanging the drywall, I needed to attach some oriented strand board (OSB) so that the drywall would be flush with the existing wallboard. After three coats of compound and some sanding, the entire wall was primed and painted. Three years later I would hang paintable textured wallpaper on this one wall to help hide the shortcomings in my workmanship. But this was the first time I ever worked with drywall, and for the most part, I believe I did a pretty good job.
The bi-fold doors were the pre-primed variety, so to achieve a wood finish, I needed to use a gel stain (I selected walnut). It took a couple of applications of the stain and a couple of coats of polyurethane to achieve the finish you see here. I selected the walnut stain to contrast the finish on the other doors in the house because it would have been impossible to achieve a suitable match. I did get lucky with the stain for the trim. After a lot of trial and error at the paint store, we found a maple stain that closely matched the rest of the woodwork in the house. The style of molding is not an exact match but pretty darn close.
After the dust cleared, I figure that I tripled the useful storage space in the closet. With the wider opening, the entire space is accessible, and a closet organizer increases the storage capacity by another 50%. Considering that this was the first renovation I did inside the house, I am quite proud of the end result.
